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Automated Warehouse Packing Systems

Automate your packing processes using tailored systems, powerful software and warehouse consultancy

Diverse Warehouse Automation Technology And Robotics

Automating your order Packing processes ensures you can effectively manage soaring order volumes and increasingly diverse packaging requirements.

As we are system agnostic, Breathe Technologies can design, configure and maintain a wide range of warehouse Packing solutions that ensure rapid, perfect packaging and labelling for every order.

Whether it’s warehouse automation technology or robotics, we’ll optimise your systems using the Pack Module of our next generation Warehouse Management Software and provide full lifecycle support through a range of specialist services.

  • Boost throughput and increase packing productivity (up to 300%)
  • Meet customers’ exacting standards


  • Reduce packing times by up to 50%
  • Customise labelling and branded slips


Breathe Tech’s software solutions have helped us accurately process orders and returns for end consumers on our communication lines for Mobile Phones and TV broadband equipment. With our software support package, we have direct access to Breathe Tech’s software team, who solve tickets with minimal disruption to our operations.

Michal Zielinski, Systems Development Manager, GXO

Breathe Technologies’ warehouse consultants will help you design tailored warehouse packing stations that suit the needs of your workers and warehouse environment.

We ensure each warehouse packing station both optimises the packing process and supports the wellbeing of your employees.

This includes ergonomic layouts to ensure easy access to materials and to reduce unnecessary movement.

Our Ergonomically Designed Warehouse Packing Stations enhance a number of key workflows:

  • Order consolidation
  • Order checking for accuracy, quality and packing requirements
  • Warehouse packing with easy access to materials and assembly tools
  • Warehouse labelling with easy access to equipment (computer and label-printer)

Warehouse Packing Software Module

Use this Warehouse Management Software module to:

  • Achieve a step change in packing speed and quality
  • Increase volume throughput by 300%
  • Deliver diverse packaging solutions
  • Improve compliance with regulations, SLAs and delivery timelines
  • Automate carrier selection based on your decision-making priorities (e.g. cost efficiency)
  • Identify the right carrier for each and every parcel
  • Print carrier labels in milliseconds
  • Automate the production and submission of manifests and order progress to the carrier and/or marketplace

Warehouse Packing Software Module With Carrier Management

Enhance productivity and quality levels in your packing process

Our Pack software module ensures you can manage growing order volumes and diverse print, packaging and carrier management requirements.

It specialises in optimising single or multiple SKU orders and can effectively manage diverse SKU characteristics. The software helps prioritise your orders based on SLAs, increase your throughput and reduce your shipping costs by selecting the best carrier for each parcel based on service level agreements, weight and volumes.

The software can integrate with any marketplace, carrier management platform or dropship partner and generate data insights that keep your customers informed and satisfied.

Breathe Technologies Software


  • Control and co-ordinate systems such as auto bagging machines, boxers, labellers and robot tote stackers
  • Flow live Packing data across the warehouse
  • Create augmented reality simulation of packing station designs
  • Advanced carrier selection to reduce shipping costs and meet delivery timelines
  • Custom label creation and branded packing slip design
  • Automatically generate regulatory compliance documents (dangerous goods, EU and international shipping documents etc.) and integrate with specialist systems (e.g. Customs)
  • Quality assurance and accuracy
  • Real-time business intelligence reporting and analytics

Carton Erection and Closure Warehouse Systems

Breathe Technologies will deliver automated Carton Erection and Closure Systems that allow you to fully automate the packing of orders without having to erect or seal a box manually.

We also provide systems that reduce the consumption of packaging materials by dynamically and intelligently sizing the carton to the profile of the goods.

Boxes are a great warehouse packing option for easy conveyance and can cut your carbon footprint when using sustainable boxing materials.

Auto and Semi-Auto Bagging Warehouse Systems

In addition to Carton Erection and Closure Warehouse Systems, Breathe Technologies can deliver automated bagging solutions for you as part of an optimised warehouse packing function, with both paper and film based alternatives.

These are an extremely efficient way of packing small-width products, with high throughput and a small footprint – particularly suited to clothing/apparel.

Automated bagging machines are high-speed, high-quality systems with often a much lower cost per unit than other packing methods.

We’ll design and implement warehouse bagging systems tailored to your precise requirements and can incorporate a wide variety of technology.

Print and Apply Labelling Systems

Breathe Technologies deliver Print and Apply Labelling Warehouse Systems capable of handling the diverse and high-performance printing requirements of your warehouse packing function.

We will create a fully integrated system for you, whether you need to generate ID labels, shipping labels, customs declaration labels or dangerous goods labels. We can provide a one-stop- shop spanning everything from complete machines to spare printer heads and label media management.

Delivering an outbound warehouse automation solution for QVC that would keep pace with booming sales and provide real-time reporting.

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Document Handling Warehouse Systems

Breathe Technologies deliver integrated and productive Document Handling Warehouse Systems which ensure each operational area within your warehouse remains connected.

Using our document design software also allows personalised documents to be generated automatically.

Combining this software with our automated printing systems will allow you to fully automate personalised promotional leaflets, invoices and return slips and improve the output quality of your warehouse packaging function.

Breathe Technologies has enabled us to double the number of orders we fulfil; that’s a 200% increase in productivity gains. The solution has dramatically improved our ability to scale up our business rapidly.

David Bloomfield, Supply Chain Director, Ultimate Products
Cargo freight, Shipment, Delivery service. Logistics and transportation. Warehouse dock load pallet goods into shipping container truck. Stacked package boxes on pallets waiting to load into a truck.

Breathe Technologies deliver Palletising Warehouse Systems which enable you to automate the creation and stacking process of pallets for shipment or storage.

We deploy layer palletisers for higher speed applications in warehouse packing functions. These collate a full layer of products or boxes onto a table, which is then placed onto the pallet.

We’ll design and implement a Palletising Warehouse System for you that:

  • Provides high performance in a small footprint
  • Stacks materials in a way that maximised the volume of product and prevents movement and damage
  • Delivers rapid cycle times
  • Can be safely integrated into your packaging function
  • Responds to your production schedule without creating disruption

Shrink Wrapper Warehouse Systems

Breathe Technologies can deliver a wide range of Shrink Wrapper Warehouse Systems for display and transit warehouse packing applications.

These high-performance systems are modular so they can adapt to changing SKUs or developments in your warehouse packing function.

The SQP process that we have designed with this mechanisation is the only one in the industry that runs like this, ensuring we can operate with really high levels of efficiency and accuracy.

Terry Siddle, Director of Logistics and Distribution , Pets at Home
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Breathe Technologies will design and implement dedicated shelving systems to support efficient material consolidation and enable you to increase the number of orders handled in your warehouse packing function.

Our Put Wall Warehouse Systems use multiple compartments to enable picked items to be consolidated and light indicators to direct employees in both the order picking and warehouse packing functions.

Breathe Technologies’ software has enabled us to treble the number of orders we can fulfil.

Terry Siddle, Director of Logistics and Distribution , Pets at Home
warehouse agv

The Robot Auto Tote Stacker Warehouse Systems Breathe Technologies deliver will help you manage a wide range of tote types, sizes, stack heights and weights.

The systems can handle upwards of totes per hour and can be designed to any stack height requirement in your warehouse packing function.

This fully automated picking and packing solution for Pets at Home’s Northampton distribution centre increased output to meet surging demand for pet products.

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Warehouse Automation Robotics

Breathe Technologies will deliver collaborative robot (cobot) systems for you that are suitable for safely working alongside employees to improve the warehouse packing process.

We create Cobot Palletisers and Packer Warehouse Systems that are capable of fast and accurate stacking of materials such as boxes, bags, pallets, cartons and bottles.

Many of the systems we deploy are capable of working both with humans and autonomously, providing even more flexibility and opportunities to increase productivity, especially when you experience periods of peak demand.

Using our Warehouse Management Software, Cobot Order Picking Warehouse Systems are quick to deploy and can be re-programmed to meet a wide range of SKUs or operate in different warehouse functions or processes.

Warehouse Automation Consultative Services

Expert support throughout your automation journey

You’ll need to ensure your investment in warehouse automation systems is fully realised and protected.

Our warehouse consultants and experts will support you throughout your systems’ lifecycle, using our insight, engineering and software expertise to maintain uptime and continuously improve performance.

We Provide A Range Of Consultative Services Spanning:

  • System and Process Design and Optimisation
  • Solution Implementation and Project Management
  • Software Support and Custom Development
  • Engineering and Servicing

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